A works order that reflects what is happening on the floor, not what was planned on Monday.
Early accessManufacturing Software in Great Yarmouth
Manufacturing for Great Yarmouth businesses, from CubeERP. UK-built, UK-supported, and configured around your process. Serving Norwich, King's Lynn and Thetford too.
- Part of CubeERP
- Great Yarmouth, Norfolk
- 01234 672 617
We support businesses in Great Yarmouth the way we would want to be supported ourselves: someone who knows the account, on the end of a phone, and on site when the job needs it.
Great Yarmouth is a regular route for our team from Olney.
Manufacturing software fails for one of two reasons: it assumes a factory that runs exactly to plan, or it demands so much data entry that the shop floor quietly stops feeding it. CubeERP takes the middle path. Multi-level bills of materials and routings define how something should be made; works orders, shop-floor booking and material issues record how it actually was. The gap between the two is the most useful report in the business. Sub-contract operations, scrap, rework, set-up time and part-completions are treated as normal manufacturing rather than as exceptions the system was not designed for.
- Live
Cost and progress from the shop floor
- Full
Genealogy, both directions
- Mixed
Make-to-order and make-to-stock together
What it does
Inside manufacturing software
The parts of CubeERP that make up manufacturing. Everything here shares one database, so nothing needs re-keying between them.
Multi-level bills of materials
Assemblies, sub-assemblies, phantom levels, alternates and revision control - with where-used enquiry so you know what a component change affects before you make it.
Routings and operations
Operation sequences with set-up and run times, work centres, machines, skills and sub-contract steps, including parallel and overlapping operations.
Works orders that live
Issue, book, split, part-complete and close works orders, with shortages flagged before the job is released rather than discovered at the machine.
Shop-floor booking
Touchscreen terminals or tablets for clock-on, quantity completed, scrap reason and downtime cause, so the data comes from the floor rather than a weekly transcription.
Traceability built in
Batch and serial numbers carried through every level of the build, with certificates and test results attached, giving full genealogy in both directions.
Cost as it happens
Material, labour, machine and sub-contract cost accumulating against the works order in real time, compared with the estimate that won the job.
In practice
Problems this actually solves
Anonymised, but not invented. These are the situations businesses describe to us before they change anything.
A whiteboard as the production system
The situation
A 60-person manufacturer scheduled from a magnetic whiteboard. It worked when everybody could see it, and stopped working the day a second shift started and half the team never walked past it.
What changed
The board is now a screen in three places, fed by works orders and shop-floor bookings. Priorities change once, centrally, and the second shift starts the right job.
BOMs in a drawing office
The situation
Bills of materials lived in CAD exports and a spreadsheet maintained by the design team. Purchasing frequently bought to a superseded revision, and nobody found out until assembly.
What changed
BOMs are held with revision control and effectivity dates, and purchasing buys from the live revision. Obsolete-part purchases dropped to close to zero.
Scrap that was never counted
The situation
Scrap was replaced from stock without a record. It was known to be "a few percent" and it was never quantified, so nobody could tell whether a process change had helped.
What changed
Scrap is booked with a reason code at the operation. Two causes accounted for most of it, one of which was a tooling issue fixed in a fortnight.
Local coverage
Manufacturing across Norfolk
We cover Great Yarmouth and the surrounding area, including Town Centre, Gorleston-on-Sea, Caister-on-Sea, Bradwell and Belton, across the NR30, NR31 and NR29 postcode districts. We also work with businesses in Norwich, King's Lynn, Thetford and Dereham and elsewhere in Norfolk.
Postcode districts
- NR30
- NR31
- NR29
Areas we cover
Town Centre, Gorleston-on-Sea, Caister-on-Sea, Bradwell, Belton, Acle, Martham and Stalham.
Getting to you
Roughly107miles from our Olney office
Discovery, training and go-live are done on site as standard - not because it looks good on a proposal, but because most of what a system needs to know is learned in the building.
Manufacturing elsewhere in Norfolk
- Manufacturing in Norwich
- Manufacturing in King's Lynn
- Manufacturing in Thetford
- Manufacturing in Dereham
How it happens
What implementation actually involves
The same process wherever you are, and for Great Yarmouth it is done in person.
- 1
Discovery
A structured session mapping how you work now - the systems, the spreadsheets and the bits held together by one person’s memory. We come back with what the platform covers as standard, what needs configuration, and what needs building.
- 2
Configuration
Your sites, warehouses, price lists, approval limits, document templates, workflows and permissions set up to match the business - not a demo tenant with your logo dropped on it.
- 3
Data migration
Customers, suppliers, parts, bills of materials, price lists, open orders and stock balances brought across and reconciled. We migrate, you check the numbers against the old system, and only then do we cut over.
- 4
Training & rollout
Role-based training so the order desk learns the order desk and the warehouse learns the warehouse, with a pilot group first where it makes sense. Documentation and short screen recordings left behind for new starters.
- 5
Ongoing support
UK support from the people who built the platform, with a named contact, agreed response times, and a product roadmap you can influence.
You might call it something else
Manufacturing goes by a lot of names - if you are searching for any of these, this is the page you wanted.
Questions
The things people ask first
Both, and mixed-mode - which is what most businesses actually run. Stocked items replenish to a plan while bespoke items are built against a specific order, on the same shop floor and in the same system.
Yes. A configurator generates the bill of materials and routing from options and dimensions, so a one-off can be quoted, planned and built without an engineer rebuilding the BOM by hand each time.
Sub-contract is a routing operation like any other. The purchase order is raised against the works order, material issued to the sub-contractor is tracked, and receipt books straight back into the job.
It has to be quicker than what it replaces or it will not be. Booking is a large-target touchscreen or a scan, typically two or three taps, and it is designed for gloved hands and poor light rather than an office desk.
Yes, via the API and webhooks. Machine counters, test rigs and existing MES layers can post completions and downtime directly, and we would rather integrate a system that already works than replace it for the sake of tidiness.
Related
Other things we can put right
Also available in Great Yarmouth.
MRP Software
Net demand against stock, work in progress and inbound purchases to produce a buy list and a make list you can actually act on.
Read moreProduction Planning Software
Schedule works orders against real capacity - people, machines and shifts - and see the effect of a rush job before you accept it.
Read moreJob Costing Software
Know what every job actually cost - materials, labour, sub-contract and overhead - while it is running, not six weeks later.
Read moreStock Control Software
Multi-location stock with bin locations, barcode scanning, batch and serial traceability, and figures that are right first time.
Read more
Part of a bigger system
Manufacturing is one part of CubeERP. You can start here and switch the rest on later - it is the same system, not a separate purchase bolted on.
Working in Great Yarmouth?
Manufacturing for your Great Yarmouth business
Tell us what your current system does badly. We will tell you whether CubeERP fixes it, and what it would take.